Basic Info.
Model NO.
FRP MOLDED GRATING
Surface Treatment
Finished
Function
Strengthen, Rot Proof, Moisture Proof, Waterproof
Transport Package
Wooden or Iron Pallets
Specification
SGS, ABS, ISO
Product Description
Mach's Molded Grating Manufacturing Process:
Liquid resin and continuous fiberglass rovings are systematically laid in a mold, layer after layer manually, to produce the desired tuickness and panel dimensions. The finished molds are set aside for a predetermined time to allow the panel to cure. The panel is then ejected from the mold. The molds are cleaned and prepared for the process to begin again.
The one piece interwoven mesh construction of molded grating produces a product with optimal corrosion resistance and bi-directional strength. Since the grating is "cast" in one piece, there is no mechanical joint between bearing bars, unlike pultruded grating where the glued joints can give way in heavy continuous traffic or after prologged service.
The high percentage of resin (65%) in molded grating offers superior corrosion resistance and optimal impact resistance. Molded gratings with a square mesh pattern offer increased load capacity and panel utilization due to its bi-directional trait.
Numerous cut-outs for piping, valve access, and column penetrations can be made without the need for additionalstructural framing. Being of one-piece construction, the grating performs as a plate, distributing loads throughout the grating section and around cut-outs. Cutting access holes in the molded grating does noe weaken the panel and does not generally require additional or costly supports(unlike pultruded grating that will require additional supports at cutouts).
Molded Fiberglass Grating:
Machs molded fiberglass grating has been apporved by ABS(American Bureau of Shipping, Type approval), molded gratings with four resin systems(General purpose, Isophathalic, Vinyl ester and Phenolic) are independenly tested by outside agencies in USA as per(ASTM E-84), also our molded grating is stronger than ever with the introduction of the world's only high strength molded grating according to the test by our partner is USA at a famous university.
No. | Standard panel size(mm) | Mesh size(mm) | Weight(kg/sqm) | Thickness (mm) |
1 | 1220X3660 | 38X38 | 6 | 15 |
2 | 1247X4047, 1007X4047 | 20X20/ 40X40 | 9 | 15 |
3 | 997X3050, 1220X3660 | 38X38 | 12.4 | 25 |
4 | 1007X4047, 1007X3007, 1247X4047 | 40X40 | 12.2 | 25 |
5 | 1009X3007, 1209X3657 | 25X100 | 13.87 | 25 |
6 | 997X3050, 1220X3660 | 38X38 | 14.7 | 30 |
7 | 1226X3665 | 25X152 | 22.4 | 38 |
8 | 1007X4047 | 40X40 | 19.8 | 40 |
9 | 1247X4047 | 20X20 | 23.7 | 40 |
10 | 1220X3660 | 38X38 | 54.5 | 60 |
11 | 1230X3670 | 38X38 | 17.5 | P38 |
12 | 1220X3660 | 38X38 | 14 | P30 |
13 | 1225X3660 | 50.7X50.7 | 22.17 | 50 |
14 | 1220X3660 | 19X19 | 23.4 | 38 |
Any customized sizes (panel size, thickness & mesh size) are favorable as requested, please feel no hesitate to contact us for specific requirements.Molded FRP Grating Materials:
raw materials:
1.reinforcement material:fiberglass, glass mat, continuous strand mat, surfacing mat, needled mat.
2.basis material:unsaturated polyester resin, epoxy resin, vinylester resin.
CERTIFICATE:
Product Name | : C- Fabric roving | Test By | : JUSHI Fiberglass Inc. |
Item Number | : CD 2400 | Sampling From | : Roving Forming Dept. |
Product Code | : | Product Grade | : A |
Production Date | : JUN. 26.2012. | Purchase Order No. | : |
Barcode Number | : 2012.10.05 | Container No. | : |
Lot Capacity | : 1 t | L/C No. | : |
General Data:
Glass Type | : C - Glass | Filament Diameter | : 14μm /14μm /14 μm |
Density | : 2.5 - 2.6 g/cm3 | Sizing | : Silane |
Softening Point | : 840° C | Color | : White |
Properties for Control Report:
Test Items | Accepted Standards | Test Results |
Testing Standard | Standard Value | Average Value | Result |
Moisture content (%) | GB/T 9914.1-2001 idt ISO 3344: 1997 | ≤0.20 | 0.04 | PASS |
Loss on ignition (%) | GB/T 9914.2-2001 eqv ISO 1887: 1995 | 1.0~7.0 | 1.58 | PASS |
Mass per Unit area(G/M²) | GB/T 9914.3-2001 idt ISO 3374: 2000 | 480+/-33.6 | 502.2 | PASS |
Resin systems:
Sys-Code | Description | Resin System | Anticorrosion | Fire Retardant |
VCF | Chemical grade Anticorrosion and fire retardant | VE | Heavy chemical corrosion | >28 LOI >28 |
IIF | Industrial grade Anticorrosion and fire retardant | ISO | General industrial corrosion | >28 LOI>28 |
IFF | Food grade Anticorrosion and fire retardant | ISO | General industrial corrosion | >26 LOI>26 |
PIN | Industrial grade Anticorrosion | Phenolic | General industrial corrosion | >80 LOI>80 |
OAF | Construction grade Anticorrosion and fire retardant | Ortho | Slight corrosion site | >28 LOI>28 |
OAG | General construction grade Anticorrosion | Ortho | General construction field | ------- |
Surface Treatment:
1. Concave
2. Gritted
3. Mirror
4. Pattern
5. Sanding
6. Smooth
Report List:
ISO 9000 ABS Quality Evaluations ABS Design Assessment ABS Manufacturing Assessment ASTM -E 84 Moulded Grating 1 class 15 ASTM -E 84 Moulded Grating 1 class 10 ASTM -E 84 Moulded Grating 1 class 25UL -94 V -0ROSHEN 13501+A1 Fire classification Of construction products Andbuildingelement part 1 Bf1 s1NF P92-507 Fire safety-Building-inteiorfittingMaterial-classificatioin M1Anti-static FRP Pultrusion Profile SJ/T 10694 -2006Mechanics test D695-10 D790-10 ASTM D256-10 Method A ASTM D 732 -10 ASTM D634-14 D ASTM D953 -10 Procedure A.
Copys can be provide as your requests!
Quality Assurance:
A. All items to be provided under this Section shall be furnished only by manufacturers having a minimum of ten (10) years experience in the design and manufacture of similar products and systems. Additionally, if requested, a record of at least five (5) previous, separate, similar successful installations in the last five (5) years shall be provided.
B. Manufacturer shall offer a 3 year limited warranty on all FRP products against defects in materials and workmanship.
C. Manufacturer shall be certified to the ISO 9001-2000 standard.
D. Manufacturer shall provide proof of certification from at least two other quality assurance programs for its facilities or products (UL, DNV, ABS, USCG, AARR).
E. Manufacturer shall provide proof, via independent testing less than six months old, that materials proposed as a solution do not contain heavy metals in amounts greater than that allowed by current EPA requirements.
Molded FRP Grating Property:
1. Superior corrosion resistant and impact
2. Easy to installless maintainance cost
3. Non-Magnetic, non-conductiveanti-slip, anti-fire
4. High Strength
5. Light Weight
6. Long-lasting
7. Color Selected Optional
8. Non-Electric & Thermal Conductivity
Packing and Delivery:
Packing material:
1. Wood or steel pallets --easy to upload and download the cargo
2. PE wrapping film --keep grating clean and assure pallets stable
3. Bundling belts--assure pallets more stable
4. full cartons protection
Delivery inspection:
1. sales specifists checking quantity and quality of goods
2. IQC staffs spot re-inspect
3. checking packing and waybills
FAQ(frequent asked questions)
Q: What is available payment terms?
A: T/T & L/C
Q: Is ODM & OEM available?
A: yes
Q: Is customization favorable?
A: yes
Q: Are samples availble?
A: yes, we provide stock samples. new molds are excepted
Q:What international commerical terms accept?
A: FOB, CFR & CIF
Q: How many days can receive bulk goods?
A: nomally 30 working days depends on logistics
Q: Is there discount if bulk order?
A: yes, price can be negotiated if bulk order
Q: Why choose machs?
A: Mach's is an integrated manufacturer specializing in producing FRP grating and composite material. Our products include molded grating, pultruded grating, profiles, ladder, stair treads, clips and handrail systems.