Basic Info.
Model NO.
I 6015 T 3320 ST200-125-IFR
Surface Treatment
Finished
panel Size
1220X3660&921X6090mm 4ftx20FT
Anti Fire
ASTM-84 25 1 Class
Transport Package
Wooden or Iron Pallets
Specification
1220X3660mm, 915X6096mm
Product Description
About Us:
China Nantong Mach's Composite Material Co., Ltd. was established in 2005 and located in the Nantong City, Jiangsu Province, which is in the Yangtze River Delta business circle. Mach's owns 30,000 square meters land area, which includes 6,000 square meters plant area and currently has 130 professional employees. Mach's is an integrated manufacturer specializing in producing FRP grating and composite material. Our products include molded grating, pultruded grating, profiles, ladder, stair treads, clips and handrail systems.
During these years exploration and developing, Mach's has conformed to rigorous standards, including ISO9001, SGS, ASTM E84, ABS and some other certifications. As a certified enterprise, we own international quality management systems, and we have a number of advanced production lines and quality control systems. Mach's products have been acknowledged worldwide and we currently and mainly export to USA, Hong Kong, Japan, Southeast Asia, European, South Africa and other countries & regions. We have established long-term and stable relationships with our partners as the higher quality, faster delivery and better service.
We are dedicated to meeting our clients' needs and work towards our clients' highest expectations.
Raw Materials:
1.reinforcement material:fiberglass, glass mat, continuous strand mat, surfacing mat, needled mat.
2.basis material:unsaturated polyester resin, epoxy resin, vinylester resin.
Resin Systems:
| Sys-Code | Description | Resin System | Anticorrosion | Fire Retardant |
| VCF | Chemical grade
Anticorrosion and fire retardant | VE | Heavy chemical corrosion | >28
LOI >28 |
| IIF | Industrial grade
Anticorrosion and fire retardant | ISO | General industrial corrosion | >28
LOI>28 |
| IFF | Food grade
Anticorrosion and fire retardant | ISO | General industrial corrosion | >26
LOI>26 |
| PIN | Industrial grade
Anticorrosion | Phenolic | General industrial corrosion | >80
LOI>80 |
| OAF | Construction grade
Anticorrosion and fire retardant | Ortho | Slight corrosion site | >28
LOI>28 |
| OAG | General construction grade
Anticorrosion | Ortho | General construction field | ------- |
Resin system
| Description
| Application
|
Vinyl ester
| Superior corrosion resistance and fire retardant flame spread rating ASTM E84 Class 1,25 or less operation temperature-50°C~110°C.
| Such gratings can be used in the environments with serious corrosion |
High flame resistant vinyl ester
| Superior corrosion resistance and enhanced fore retardant flame spread rating ASTM E84 Class 1,10 or less operation temperature-50°C~110°C.Such grating has passed assessment from ABS(American Bureau of Shipping).
| Such gratings can be used in the environments with serious corrosion requiring better flame resistance.
|
Iso-phthalic Polyester resin
| Industrial grade corrosion resistance and fire retardant flame spread rating ASTM E84 Class 1,25 or less operation temperature-50°C~105°C.
| Such gratings can be used in the environments of middle concentration inorganic acid, inorganic alkali, etc.
|
Ortho-phthalic polyester resin
| Moderate corrosion resistance and fire retanrdant flame spread rating ASTM E84 Class 1,25 or less operation temperature50°C-100°C.
| Such gratings are perfect for use in water/wastewater or air-aging application light industrial applications and in the wave zone areas of offshore platforms where the environment is moderate Although Type O is the least chemical resistant resin it still offers superior performance to traditional flooring products such as steel aluminum and wood and is the most economical resin available. |
:
| Code | Types | Thickness | Pultrusion size (Top/Bottom)mm | With CD-shaped interlocking rod
kg/m2 | With 3 core interlocking rod
kg/m2 | Open Area |
| NO.01 | I-4010 | 25mm | 15/15 | 15.6 | 17.1 | 40% |
| NO.02 | I-5010 | 25mm | 15/15 | 12.7 | 14.2 | 50% |
| NO.03 | I-6010 | 25mm | 15/15 | 9.7 | 11.2 | 60% |
| NO.04 | I-40125 | 32mm | 15/15 | 18.33 | 19.83 | 40% |
| NO.05 | I-50125 | 32mm | 15/15 | 15.9 | 17.4 | 50% |
| NO.06 | I-60125 | 32mm | 15/15 | 12 | 13.5 | 60% |
| NO.07 | I-4015 | 38mm | 15/15 | 21.01 | 22.01 | 40% |
| NO.08 | I-5015 | 38mm | 15/15 | 18.1 | 19.1 | 50% |
| NO.09 | I-6015 | 38mm | 15/15 | 15.5 | 16.1 | 60% |
| NO.10 | T-1810 | 25mm | 41.3/15 | / | 13.8 | 18% |
| NO.11 | T-3310 | 25mm | 41.3/15 | / | 11.2 | 33% |
| NO.12 | T-1210 | 25mm | 38/15 | / | 14.5 | 12% |
| NO.13 | T-2510 | 25mm | 38/15 | / | 12.3 | 25% |
| NO.14 | T-3810 | 25mm | 38/15 | / | 10.2 | 38% |
| NO.15 | T-1215 | 38mm | 38/15 | / | 19.6 | 12% |
| NO.16 | T-2515 | 38mm | 38/15 | / | 16.7 | 25% |
| NO.17 | T-3815 | 38mm | 38/15 | / | 14.2 | 38% |
| NO.18 | T-5015 | 38mm | 25/15 | / | 10.3 | 50% |
| NO.19 | T-3320 | 50mm | 25/15 | / | 20.27 | 33% |
| NO.20 | T-5020 | 50mm | 25/15 | / | 15.66 | 50% |
| NO.21 | HL-4020 | 50mm | 15 | / | 70.37 | 40% |
| NO.22 | HL-5020 | 50mm | 15 | / | 52.24 | 50% |
| NO.23 | HL-6020 | 50mm | 15 | / | 43.50 | 60% |
Any
customized sizes (panel size, thickness & bar width) are favorable as requested, please feel no hesitate to contact us for specific requirements.
Product Description:1.Pultruded FRP grating is assembled with types of FRP profiles. "I" and "T" FRP profiles are main bearing parts; The round bars are the connecting ones; The round pipes are used for adjusting the bearing space.
Surface Treatment:
1. Gritted
2. Pattern
3. Smooth
4. Groove
Technology Parameters:
|
| Resin Content | Curing Degree | Density | Barcol Hardness | Tensile Strength | Flexural Strength | Oxygen Index |
| 30-40% | ≥ 80% | 1.8-2.0g/cm2 | ≥ 40 | ≥ 300MPa | ≥ 400MPa | ≥ 28 |
| No. | Name | Unite | Property index | Test criteria and method |
| 01 | Hardness | Barcl | ≥40 | GB3854-83 |
| 02 | Solidness | % | ≥92 | GB7193.3-87 |
| 03 | Thermal deformation TEMP | ºC | ≥160 | GB1634-76 |
| 04 | Thermal conductivity | W/(m. K) | 0.487 | GB/T3139-87 |
| 05 | Impact strength | KJ/m2 | ≥8.5 | GB1451-83 |
| 06 | E
Modulus of elasticity E | MPa | ≥10.0
Molded grating≥10.0
≥23.0
Pultruded grating≥23.0 | GB1449-83 |
| 07 | Corrosion resistance | | See attached list | GB3857-87 |
:
1) Manufacture:
Grating components shall be high strength and high stiffness pultruded elements having a maximum of 80% and a minimum of 75% glass content (by weight) of continuous roving and continuous strand mat fiberglass reinforcements. Bearing bars shall be interlocked with a two piece cross rod system, adhesive bonded, to provide a mechanical and chemical lock. Cross rods should be below the walking surface of the grating. Gratings with cross rods that are flush with the walking surface are excluded.
2) Non-slip Surface:
Grating shall be provided with a quartz grit, adhesively bonded and baked to the top surface of the finished grating product.
3) Coast Guard Rating:
All gratings and treads shall have u. S. Coast guard approval and be certified to a level 2 in accordance with the u. S. Coast guard draft memorandum: Policy file memorandum on the use of fiber reinforced plastic (FRP) deck grating (dated 2 February 1998)
4) Fire Rating:
Coated and uncoated grating shall have a tested flame spread index of 25 or less in accordance with the ASTM e84 tunnel test. Gratings shall not burn past the 25 mm reference mark and will be classified hb per ASTM d635. Manufacturer may be required to provide certification of ASTM e84 test on grating panels from an independent testing laboratory. Test data shall be from full scale testing of actual production grating, of the same type and material supplied on the project.
Gratings shall be classified as 94V-o by the UL 94 test for flammability and pass the ASTM d2863 test for 100% oxygen concentration. The phenolic grating shall also be tested in accordance with ASTM e662 with a non-flaming max ds (corrected) of 1.8 or less and ds@4 min of. 22; Flaming max ds (corrected) of 2.7 or less and ds@4 min of. 5.
5) Load/Deflection:
Grating shall meet manufacturer's published safe recommended loadings with deflection not to exceed the following:
6) Uniform Distributed Load over a 60" Span:
50 pounds per square foot, with a maximum deflection of 0.14". Note: Maximum span approved by coast guard is 44".
Gratings that will be installed outdoors in direct UV shall receive a secondarily applied UV coating based on a 2 part aliphatic polyurethane system.
7) Substitutions:
Other products of equal strength, stiffness, corrosion resistance and overall quality may be submitted with the proper supporting data to the engineer for approval.
For chemical grade, anticorrosion and fire retardant gratings, the colors should be dark grey, tangerine and yellow.
For industrial grade, anticorrosion and fire retardant gratings, the colors should be yellow.
For food grade, anticorrosion and fire retardant gratings, the colors should be yellow.
For industrial grade, anticorrosion, none fire retardant gratings, the color should be dark brown.
For construction and general construction grade, anticorrosion gratings, the color is light grey or customers' designated colors.
Our QC SystemsQuality Assurance:
A. All items to be provided under this Section shall be furnished only by manufacturers having a minimum of ten (10) years experience in the design and manufacture of similar products and systems. Additionally, if requested, a record of at least five (5) previous, separate, similar successful installations in the last five (5) years shall be provided.
B. Manufacturer shall offer a 3 year limited warranty on all FRP products against defects in materials and workmanship.
C. Manufacturer shall be certified to the ISO 9001-2000 standard.
D. Manufacturer shall provide proof of certification from at least two other quality assurance programs for its facilities or products (UL, DNV, ABS, USCG, AARR).
E. Manufacturer shall provide proof, via independent testing less than six months old, that materials proposed as a solution do not contain heavy metals in amounts greater than that allowed by current EPA requirements.
Pultruded Grating Advantages:
Superior corrosion resistant and impacteasy to installless maintainance costNon-Magnetic, non-conductiveanti-slip, anti-fireHigh Strength, Light Weightlong-lastingColor Selected Optiona Non-Electric & Thermal Conductivity
Packing and Delivery:
1) Packing Material:
1. Wood or steel pallets --easy to upload and download the cargo
2.PE wrapping film --keep grating clean and assure pallets stable
3. Bundling belts--assure pallets more stable
4. full cartons protection
2) Delivery Inspection:
1. sales specifists checking quantity and quality of goods
2. IQC staffs spot re-inspect
3. checking packing and waybills
FAQQ: what is available payment terms?
A: T/T & L/C
Q: is ODM & OEM available?
A: yes
Q: is customization favorable?
A: yes
Q: are samples availble?
A: yes, we provide stock samples. new molds are excepted
Q: what international commerical terms accept?
A: FOB, CFR & CIF
Q: how many days can receive bulk goods?
A: nomally 30 working days depends on logistics
Q: is there discount if bulk order?
A: yes, price can be negotiated if bulk order
Q: why choose machs?
A: Mach's is an integrated manufacturer specializing in producing FRP grating and composite material. Our products include molded grating, pultruded grating, profiles, ladder, stair treads, clips and handrail systems.
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