Basic Info.
Transport Package
Corrugated Board, Wooden or Steel Pallet Package
Origin
Nantong City, China
Product Description
Product Description
Pultruding Rould solid rod of Fiberglass material SRR318
Product Description:
Mach's structural profiles are made by pultrusion, which is a continuous process, where the reinforcing fibres are impregnated with a thermosetting resin. After the impregnation with resin, the fibres are led into the heated tool according to the shapes of the profiles. In the tool,the profile is cured and then pulled out and cut to the required length.
Requirements:
1. All structural shapes are to be manufactured by the pultrusion process with a glass content minimum of 45%, maximum of 55% by weight. The structural shapes shall be composed of fiberglass reinforcement and resin in qualities, quantities, properties, arrangements and dimensions as necessary to meet the design requirements and dimensions as specified in the Contract Documents.
2. Fiberglass reinforcement shall be a combination of continuous roving, continuous strand mat, and surfacing veil in sufficient quantities as needed by the application and/or physical properties required.
3. Resins shall be MACH or VEFR, fire retardant vinyl ester, with chemical formulation necessary to provide the corrosion resistance, strength and other physical properties as required.
4. All finished surfaces of FRP items and fabrications shall be smooth, resinrich, free of voids and without dry spots, cracks, crazes or unreinforced areas. All glass fibers shall be well covered with resin to protect against their exposure due to wear or weathering.
5. All pultruded structural shapes shall be further protected from ultraviolet (UV) attack with 1) integral UV inhibitors in the resin and 2) a synthetic surfacing veil to produce a resin rich surface.
6. All FRP products shall have a tested flame spread rating of 25 or less per ASTM E84 Tunnel Test.
7. All shapes products shall be certified to /ANSI Standard 61 {use only if choosing a resin system that can be used to produce shapes to the Standard 61 in sections 2.2 C}
Pultruded structural shapes are to have the minimum longitudinal mechanical properties listed below:
Property | ASTM Method | Value | Units |
Tensile Strength | D-638 | 30,000 (206) | psi (MPa) |
Tensile Modulus | D-638 | 2.5 x 106 (17.2) | psi (GPa) |
Flexural Strength | D-790 | 30,000 (206) | psi (MPa) |
Flexural Modulus | D-790 | 1.8 x 106 (12.4) | psi (GPa) |
Flexural Modulus (Full Section) | N/A | 2.8 x 106 (19.3) | psi (GPa) |
Short Beam Shear (Transverse) | D-2344 | 4,500 (31) | psi (MPa) |
Shear Modulus (Transverse) | N/A | 4.5 x 105 (3.1) | psi (GPa) |
Coefficient of Thermal Expansion | D-696 | 4.4 x 10-6 (8.0 x 10 -6) | in/in/°F (cm/cm/°C) |
Flame Spread | E-84 | 25 or less | N/A |
Applications of Mach's structural profiles:Handrails and LaddersMezzaninesMaintenance PlatformTank Cover and SupportsAccess PlatformWalkways and BridgesPipe and Equipment SupportsBuilding and Sheds
Related sizes:
Any customized sizes (panel size, thickness & bar width) are favorable as requested, please feel no hesitate to contact us for specific requirements.
Raw materials: Resin
Sys-Code | Description | Resin System | Anticorrosion | Fire Retardant |
VCF | Chemical grade Anticorrosion and fire retardant | VE | Heavy chemical corrosion | >28 LOI >28 |
IIF | Industrial grade Anticorrosion and fire retardant | ISO | General industrial corrosion | >28 LOI>28 |
IFF | Food grade Anticorrosion and fire retardant | ISO | General industrial corrosion | >26 LOI>26 |
PIN | Industrial grade Anticorrosion | Phenolic | General industrial corrosion | >80 LOI>80 |
OAF | Construction grade Anticorrosion and fire retardant | Ortho | Slight corrosion site | >28 LOI>28 |
OAG | General construction grade Anticorrosion | Ortho | General construction field | ------- |
Resin system | Description | Application |
Vinyl ester | Superior corrosion resistance and fire retardant flame spread rating ASTM E84 Class 1,25 or less operation temperature-50°C~110°C. | Such gratings can be used in the environments with serious corrosion |
High flame resistant vinyl ester | Superior corrosion resistance and enhanced fore retardant flame spread rating ASTM E84 Class 1,10 or less operation temperature-50°C~110°C.Such grating has passed assessment from ABS(American Bureau of Shipping). | Such gratings can be used in the environments with serious corrosion requiring better flame resistance. |
Iso-phthalic Polyester resin | Industrial grade corrosion resistance and fire retardant flame spread rating ASTM E84 Class 1,25 or less operation temperature-50°C~105°C. | Such gratings can be used in the environments of middle concentration inorganic acid, inorganic alkali, etc. |
Ortho-phthalic polyester resin | Moderate corrosion resistance and fire retanrdant flame spread rating ASTM E84 Class 1,25 or less operation temperature50°C-100°C. | Such gratings are perfect for use in water/wastewater or air-aging application light industrial applications and in the wave zone areas of offshore platforms where the environment is moderate Although Type O is the least chemical resistant resin it still offers superior performance to traditional flooring products such as steel aluminum and wood and is the most economical resin available. |
Why FRP?
1.Light weight, FRP is up to 70% lighter than steel
2.High Strength, a high strength-to-weight ratio when compared to traditional materials
like metal,wood.
3.Corrosion resistance in the harshest environment and chemical exposures,
thus less maintenance.
4.Slip resistant
5.Long service life
6.Low installation cost
7.Impact resistant Electrically & Thermally Non-conductive
8.Fire retardent
9.Ergonomic
FRP Gratings can be strong enough to carry vehicle loads while weigning less than steel gratings.
Surface treatment:
1. concave
2. gritted
3. mirror
4. pattern
5. sanding
6. smooth
About Mach's:
1.A professional FRP grating manufacturer 10 years' experience in production and management
2.Approved by ISO, ABS, SGS, ASTM E84
3.Professional sales team
4.Over 100 professional workers
5.Provide high quality product,good after sales
6.Products acknowledged by many countries like USA, England, Germany, etc.
Our factory is located in Nantong, Jiangsu, which is near to shanghai. about 2 hours' drive. Nantong is a beautiful port city.
Our Workshop:
Our certificates:
Our Warehouse:
Our Packing and delivery System:
Before delivery, we shall conduct FAT (visual inspect & load test) and provide relative reports. If required by our customer, there shall be third party, and provide reports like ABS, SGS.
Report List:
ISO 9000 ABS Quality EvaluationsABS Design AssessmentABS Manufacturing AssessmentASTM -E 84 Moulded Grating 1 class 15ASTM -E 84 Moulded Grating 1 class 10ASTM -E 84 Moulded Grating 1 class 25UL -94 V -0ROSHEN 13501+A1 Fire classification
We provide corrugated boards, wooden package or steel pallet package. Or we can pack according to your
request.
Besides, check the package carefully and ensure that the package meet our customer's requirements. Take photos and send to customer for approval.
We promise all the products shall be delivered to your site intact without any damage. Believe in us.
Our Services:
Pre-sale service:
1. Custom design
2. Product Consulting
3. Provide samples within 7 days
After-sale Service;
1. Short Delivery time
2. Installation Instructions
3. 24h Consulting Service
4. Quality Compliants solving
Our Promise:
1. All items shall be furnished only by manufacturers having a minimum of ten (10) years experience in the design and manufacture of similar products and systems. Additionally, if requested, a record of at least five (5) previous, separate, similar successful installations in the last five (5) years shall be provided.
2. We shall offer a 3 year limited warranty on all FRP products against defects in materials and workmanship.
3. We shall provide proof, via independent testing less than six months old, that materials proposed as a solution do not contain heavy metals in amounts greater than that allowed by current EPA requirements
How we deal with customers' complaints?
1.Accept complaints from our customers
2. Our sales team and QC team shall contact customers and investigate
(Analysis and fast reply within 24 hours)
3.Communicate and customers provide defect products' pictures or vedios,
or if necessary, go onsite for investigation
4.Find out the root cause and provide solutions and reports to our customers
5.Confirm customer's loss and provide qualified products ASAP and close the case
We promise we shall treat every customer's complaint carefully !
FAQ:
Q: Are you a trading company or a manufacturer?
A: We are a manufacture as you can see our workshops' photos herein.
Q: What is your payment term?
A: T/T, L/C, paypal, etc can be accepted.
Q: Can I place sample order first?
A: Yes, we can provide sample first for your check.
Q:What kind of trade terms can you do?
A: FOB, CIF, EXW, etc can be accpetd.
Q: How to get to your factory?
A: In nantong, we have Xindong Airport. If there is flight, you can first come to Xindong Airport, and then we shall go there and accept you. If there is not flight, it is possible to go to Shanghai Airport (Hongqiao, Pudong are both okay), and then we shall pick up you there.
Q: What features should I consider when choosing FRP gratings?
A: You should consider your specific application in regards to environment, span, open area, impact resistance and layout utilization.
Q: Why is molded grating more corrosion resistant than pultruded grating of the same resin type?
A: Resin protects the glass fibers from corrosive chemicals. Molded grating has 65% - 70% resin whereas pultruded grating has only 30 - 35% resin. Secondly, molded grating is one-piece homogeneous construction whereas pultruded grating is assembled into panels. The corrosion barrier of the pultruded pieces are compromised when holes are drilled into components for panel assembly.
Q: What is the leading time for the samples?
A: Normally 7 to 10 working days.
Q: What is the leading time for bulk order?
A: Normally 30 to 40 working days.
Q: Do you have the MOQ for the products?
A: No, we do not have any MOQ, 1pcs, 1 square meters is available for us.
Q: Do you have detailed and professional installation manuals?
A: Yes, we have. And we shall provide along with the shipping.